Titanium TA6V and Inconel 718 CNC machining — HRSA alloy precision turning for aerospace and medical parts
HRSA Alloys · Aerospace · Medical · EN 9100

Titanium TA6V & Inconel Precision Machining
Grade 23 ELI · 718 · 625 · Monel · Hastelloy

Specialist in titanium TA6V machining, Inconel 718 turning and HRSA (Heat-Resistant Superalloy) precision machining for aerospace, medical and industrial applications. EN 9100:2018 certified for aerospace FAIR qualification. Tolerances ±0.005 mm with full lot-by-lot material traceability.

TA6V Grade 5Grade 23 ELIInconel 718Inconel 625Monel 400Hastelloy C-276EN 9100ISO 9001

Guaranteed tolerance

±0.005 mm

Ti cutting speed

30–65 m/min

Certification

EN 9100 FAIR

Traceability

Bar to part

Titanium alloys

Titanium Grades — CP Grade 2, TA6V Grade 5, Grade 23 ELI

From commercially pure Grade 2 for chemical applications to Grade 23 ELI for implantable bone contact — each grade demands its own machining protocol and full AMS material certification.

Grade 2 (CP Ti)

Medical
ASTM B265Rm 345 MPaλ 21.9 W/m·Kρ 4.51 g/cm³

Applications

  • Dental implants
  • Chemical heat exchangers
  • Marine & naval
Commercially pure titanium — best ductility and relative machinability. Kc ~1,100 MPa.

TA6V — Grade 5

Aero / Medical
AMS 4928Rm 950 MPaλ 6.7 W/m·Kρ 4.43 g/cm³

Applications

  • Aerospace structures
  • Orthopaedic implants
  • Sport & motorcycle
Most widely used alloy — exceptional strength-to-weight ratio. Kc ~1,500 MPa. Recommended Vc: 30–65 m/min.

TA6V ELI — Grade 23

Medical
ASTM F136Rm 860 MPaλ 6.7 W/m·Kρ 4.43 g/cm³

Applications

  • Implantable bone screws
  • Spinal implants
  • Cardiac valves
Extra Low Interstitials — maximum biocompatibility for implantable use. Only grade authorised ISO 5832-3 for bone contact.
Nickel superalloys & special alloys

Inconel 718 · 625 · Monel 400 · Hastelloy C-276

Nickel-base superalloys machine 5–8× harder than steel and demand dedicated tooling, strict cutting parameters and high-pressure coolant. Our HRSA machining protocols deliver consistent tolerances and surface finish on production runs.

Inconel 718

Aerospace
AMS 5596Rm 1,275 MPaρ 8.19 g/cm³λ 11.4 W/m·K
  • Turbine discs
  • Jet engine fasteners
  • HP oil & gas
γ'' precipitation hardened — resistance up to 650°C. Most widely machined nickel superalloy. Vc 20–35 m/min.

Inconel 625

Industrial
AMS 5581Rm 930 MPaρ 8.44 g/cm³λ 9.8 W/m·K
  • Offshore marine
  • Chemical reactors
  • FGD systems
Solid solution hardened — excellent acid corrosion resistance. No precipitation hardening.

Monel 400

Industrial
ASTM B164Rm 550 MPaρ 8.80 g/cm³λ 21.8 W/m·K
  • Seawater & marine
  • Hydrofluoric acid
  • Heat exchangers
Cu-Ni 70/30 alloy — excellent HF acid resistance. Machinability similar to stainless steel.

Hastelloy C-276

Industrial
AMS 5750Rm 790 MPaρ 8.89 g/cm³λ 10.2 W/m·K
  • Concentrated acids (H2SO4, HCl)
  • FGD systems
  • Chemical valves
Maximum resistance in the most aggressive corrosive media. Vc 25–40 m/min.
Technical protocol

HRSA Machining Protocol — Cutting Parameters & Coolant Strategy

Every difficult alloy demands a dedicated protocol. Our engineers define cutting parameters based on material properties — not generic tables — with in-process validation on each production batch.

Titanium TA6V Protocol

Cutting speed Vc

Never exceed Vc 80 m/min — BUE onset

30–65 m/min

Feed per rev (fn)

Sustained feed — never stop tool during cut

0.05–0.15 mm/rev

Depth of cut (ap)

Stay below work-hardened layer

0.3–2.5 mm

Tooling

Positive geometry — sharp edge essential

AlCrN/K20 submicron carbide

Coolant

Directed at cutting edge — not workpiece

80-bar HPC or MQL

Rule

Immediate galling and hot spot risk

Never stop tool in cut

Inconel 718 Protocol

Cutting speed Vc

Significantly lower than steel — thermal constraint

20–35 m/min

Feed per rev (fn)

Must exceed work-hardened layer depth

0.08–0.20 mm/rev

Depth of cut (ap)

Always cut below previous pass hardening

0.5–3.0 mm

Tooling

Preventive change at measured wear criterion

Submicron carbide M20/M30

Coolant

Tool life 5–8× shorter than steel without HPC

80-bar HPC mandatory

Wear monitoring

Preventive change — not time-based counter

VBmax ≤ 0.3 mm

EN 9100:2018 — First Article Inspection Report (FAIR / EN 9102)

Every new aerospace or medical part family receives a complete FAIR package: full CMM dimensional report on all Key Characteristics (KCs), AMS/ASTM material certificates with heat number, process FMEA, control plan, Cpk ≥ 1.33 on all KCs, and 10-year digital archiving. Delivered with the first production shipment.

Light alloys

Aluminium CNC Turning

Our machine shop handles aluminium precision turning in the same quality environment as titanium and Inconel. High cutting speeds (300–600 m/min) with PCD or uncoated submicron carbide tooling and adapted MQL lubrication. Thermal compensation on our 18,000 rpm high-speed CNC centres maintains ±0.005 mm across all three grades.

Request an Aluminium Quote

2017A

EN AW-2017ARm 390 MPaVc 200–400 m/min

Aerospace structural parts, bolts, structural fittings

Duralumin — reference grade for aeronautical bar turning. Anodisable.

7075 T6

EN AW-7075Rm 572 MPaVc 250–500 m/min

High-stress aerospace frames, sports equipment, bicycle components

Highest strength aluminium alloy. Kc ~700 MPa. PCD tooling recommended for Ra < 0.4 µm.

6061 T6

EN AW-6061Rm 310 MPaVc 300–600 m/min

Electronic housings, automotive fittings, structural profiles

Best machinability-to-cost ratio. Excellent corrosion resistance. Hard-anodisable.

Technical FAQ

Titanium & Inconel Machining — Frequently Asked Questions

TA6V has a specific cutting force Kc of ~1,500 MPa — 30–50% higher than 316L stainless. Its low thermal conductivity (6.7 W/m·K vs 50 W/m·K for mild steel) means 80% of cutting heat remains concentrated on the cutting edge. Without an adapted protocol, temperature reaches 700°C in seconds, causing catastrophic wear and built-up edge (BUE). The high elastic springback (Young's modulus 114 GPa vs 210 GPa for steel) compromises tolerances on slender parts. We use MQL (Minimum Quantity Lubrication) or 80-bar high-pressure coolant, AlCrN/K20 coated submicron carbide tools, and sustained feed — never stopping the tool during a cut, as this creates a localised hot spot causing immediate galling.
Passez à l'action

Titanium & Inconel Parts — EN 9100 FAIR Package Available

Our technical team handles your HRSA material qualification from first-article CMM report to series production. Quote within 24 hours with material certificate review.

24h
Délai de réponse
ISO 9001
Certifié
±0.005
Tolérance mm
100%
Traçabilité matière